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Airborne Equipment

Supreme "Smart" Equipment Forging an Absolute Safe Flight

Safety, Easy Use, and Low Cost: Key to User Friendliness

Safety is always the primary problem to be tackled for aircraft. How to carry out safety analysis, design, and evaluation, and how to design integrity monitoring so as to guarantee the effective operation of the multiple redundant system, are the cores to ensure the safety and are also the key competency of United Aircraft.

Easy use is a key to achieve user friendliness. No matter for the general UAV company or for the end user, excellent serviceability and maintainability always serve as the basis for the wide-scale use of products. United Aircraft has continued to make exploratory development, and has greatly reduced the prices of airborne equipment and other products while satisfying the safety requirements.

Component Products

Multiple Redundant Flight Control Computer

First-Rate Safety, High Reliability, Downsizing, and Large Storage Capacity

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Dual-Redundancy Servo Controller

Redundancy Design, High Reliability, Fast Dynamic Response

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Dual-Redundancy Electric Servo Actuator — Linear Actuator

Highly Safe, Simple, Portable, and Rapid in Response

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Dual-Redundancy Electric Servo Actuator — Rotary Actuator

Enclosed, Simple, Portable, and Rapid in Response

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270V Dual-Redundancy Actuator Servo System

First-Rate Safety, Easy Maintainability, and High Conversion Rate

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Smart Actuator

Low Cost, Downsizing, Lightweight, First-Rate Safety

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28V Actuator Servo Driver

Low Cost, High Efficiency, First-Rate Safety

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Unmanned Helicopter Integrated Tester

High Degree of Automation, Accurate Failure Location

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System R&D Capabilities

The large-scale complicated systems and subsystems are developed based on the theories and methods for system engineering and requirement engineering so as to guarantee the optimal systems or subsystems from the functional architecture design to the physical architecture design.

An overt physical architecture is the result of design instead of the origin of design. For example, whether it is distributed type or comprehensive type, what is the system redundancy configuration level, and what is the system monitoring and detection measure as well as the system failure safety policy? We have accumulated a wealth of experience in these aspects, covering manned military and civil aircraft, unmanned helicopter, unmanned fixed-wing aircraft, missile and loitering munition, etc.

For critical products such as actuator, we will use diversified methods of compliance (MOC) for demonstration.

The safety design and analysis are carried out according to the civil aircraft airworthiness standards, including SAE ARP4761, SAE ARP4754, RTCA DO254, and RTCA DO178. The system compliance is demonstrated according to the airworthiness methods of compliance (MOC0-MOC9).

For the high-value system, failure detection and troubleshooting are the last means.

From the aspect of design, we ensure the product's optimal operating condition to extend its service life; from the aspect of operation, we monitor the product status all the time, extract the abnormal characteristic conditions, predict the product's health level, and maintain the product at a proper time. These are proper means for prolonging the product's service life and maximizing the product value. Health monitoring and management for critical products are performed by leveraging abundant sensors and algorithms, thus greatly reducing the maintenance cost.

With the technical progress and change of aircraft application scenarios, we need to continuously improve the UAV's capability in sensing the ambient environment so as to give proper response.

For example, during flight, sense and deal with the suddenly-generated gust, sense and avoid obstacles, sense and automatically take off from and land on unknown fields, sense and handle with the counterwork environment. We build up a set of smart kit suitable to the medium- and large-sized UAVs, perform information fusion by using diversified sensors (visual, laser, millimeter wave), which help implement high-accuracy positioning under the condition of satellite navigation denial, as well as mission-oriented online path planning, and autonomous remote take-off/landing.

To better achieve engineering applications, we need to perform mathematical abstraction for the physical world, and thus quantitative calculation, simulation, and digital control are required.

Therefore, modeling can be performed to everything, with the only difference lying on the modelling accuracy. For example, for the control system, control can be well done only if the dynamic model for the controlled target is known. The general modeling methods include mechanism modeling, model identification, data learning, etc. We have accumulated a wealth of experience in modeling for unmanned helicopter, rotorcraft, landing gears, etc.

For complicated systems, the ground integration verification and hardware-in-the-loop simulation (HILS) verification need to be performed first to lower the risk of flight test as much as possible.

During the verification test, interface characteristics, control accuracy, transmission bandwidth, control law, guidance law, redundancy management logic, and failure safety policies will be verified. With the experience and toughening of multiple types of products, we have gathered vast experience in building up the system verification environment and in carrying out system verification test.

Cutting-Edge Technical Capabilities

We have established a complete set of modeling methods that feature extremely powerful engineering practice attributes.

Helicopter modeling has long been a challenge in the academic and industrial circles. We have also devoted ourselves in accurate modeling for helicopters. We perform mechanism modeling by using Flightlab, conduct model identification by using CIFFER, and continuously correct our models based on the test flight data.

We have made plenty of practices in this field and thus can cope with the demands for control proposed by different users.

Control theories focus on accurate execution of commands and robustness against disturbance. The control algorithms include PID, LQR, H∞, active disturbance rejection (ADR), MPC, deep learning, etc. Mass of our practices on UAVs prove that no one algorithm is applicable to all scenarios by now. We can only select an appropriate algorithm for the specific control target, or use multiple algorithms to cope with different scenarios.

We have experience in R&D of the quadruplex-redundancy, triplex-redundancy, dual-redundancy flight control systems (FCS) and the servo system, which help solve lots of engineering implementation problems. In addition, our products have survived in thousands of hours of flight test verification.

Redundant system serves as an important means for enhancing the system safety, and it is widely applied in the FCS of civil aircraft. With the development of industrial technologies and reliability improvement of single set of products, the redundancy configuration level is gradually reduced. The core problem for redundant system management lies in how to ensure the effective operation of multiple sets of similar or dissimilar products and how to ensure the acceptable degraded running of system.

An easily overlooked problem with multiple redundant system is how to ensure the monitoring integrity of a single set of system.

Commonly used monitoring methods include comparative monitoring and self-monitoring. If the monitoring integrity is insufficient, the failure detection rate (FDR) will be too low and the failure channel cannot be switched over to the normal channel. If the monitoring integrity is too high, the failure false alarm rate (FAR) will be too high and the system will degrade too fast. Therefore, the omitted failure detection rate is generally required to be lower than the system failure rate.

Electrical integrity (EI) includes signal integrity (SI), power integrity (PI), and electromagnetic integrity (EMI). The EI design can help ensure the recognizable integrity or relative integrity of the signal after it is sent from the transmitting end, passes by the transmission path, and arrives at the receiving end.

If SI, PI, and EMI can be fully considered during design of electronic products, EI can be guaranteed, thus avoiding many problems.

Hardware of the embedded system is platform, whose main functions are realized by software.

A sophisticated architecture covering the hardware-level software, operating system, and application-level software has been formulated. The user can conduct secondary development through modular configurations. The software verification integrity is guaranteed after formal verification. Use of a mass of products certifies the software stability and reliability.

System Solutions and Cases

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TC9

700 kg unmanned helicopter is configured with the dual-redundancy FCS and products. Thousands of hours of flight verification certify the system reliability and reliability.

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T333

3-ton unmanned helicopter is configured with the triplex-redundancy FCS and products.

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TD550-550 kg Unmanned Helicopter

550 kg unmanned helicopter is configured with the dual-redundancy FCS and products.

Oncoming Products

Entire New Look to Define New-Generation UAVs

To stand up to future challenges, the flight control and avionics R&D team of United Aircraft is dedicated to the exploratory R&D of the new-generation "integrated smart airborne comprehensive platform", which will serve as the highly safe integrated configurable airborne equipment platform targeted to medium- and large-sized UAVs. New technologies such as GPU, deep learning, and MPC will be integrated to this platform, and hardware platform open-sourcing and software R&D will be conducted according to user requirements to satisfy the user demands in diversified fields and at different levels.